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Production & QMS – Certified Manufacturing for Containment Systems

Cleanroom production, GMP compliance and Swiss quality in every detail

At Lugaia, our production is guided by a structured and continuously improved Quality Management System (QMS) that ensures full GMP compliance, process reliability, and consistently high product quality.

We manufacture our film-based single-use containment systems in certified ISO 5, ISO 7, and ISO 8 cleanrooms using specially developed converting lines. Each product is documented, traceable and produced under controlled conditions to meet the highest standards in the pharmaceutical, biotech, and chemical industries.

Keyfacts

  • Quality management systems according to ISO, GMP and pharmaceutical standards
  • Clean room infrastructure ISO 5, ISO 7 and ISO 8
  • Certified according to:
    • ISO 9001:2015
    • ISO 15378:2017

Production

We offer our products in three different quality classes, with each design aimed at a specific area of application. In addition, all production processes, quality controls, and documentation are tailored to their respective applications.

Our infrastructure is designed and set up to manufacture customer-specific products of the highest quality.

 

Extrusion

Confectioning

Irradiation

Clean room class 

Controlled extrusion air

ISO 14644-1 class 8 Optional

Clean room class

ISO 14644-1 class 8 ISO 14644-1 class 7 Optional

Clean room class

ISO 14644-1 class 5 ISO 14644-1 class 5 Optional

Quality management

As a trusted key supplier to the pharmaceutical industry, Lugaia guarantees that all manufacturing processes strictly follow integrated quality management standards. Our Quality Management System (QMS) complies with Good Manufacturing Practice (GMP) guidelines, ensuring the safety, efficacy and reliability of every product we deliver.

Certified quality standards – ISO 9001:2015 and ISO 15378:2017

Lugaia’s QMS is based on ISO 9001:2015 and enhanced with the ISO 15378:2017 requirements for primary packaging material manufacturers. This ensures full batch traceability, effective risk management, and validated processes – essential factors for delivering high-quality, compliant products.

Controlled manufacturing environment

Our production processes are carried out under strictly controlled environmental conditions, meeting and often exceeding customer-specific and regulatory requirements for GMP-compliant pharmaceutical packaging components.

Highly trained and GMP-certified workforce

Every Lugaia employee receives specialized GMP training to make science- and technology-based decisions, ensuring efficient, safe, and fully compliant production workflows throughout the organization.

Your benefit: Reliable quality without compromise

Thanks to our risk-based QMS approach and strict adherence to international pharmaceutical standards, Lugaia consistently meets or exceeds customer, regulatory, and global requirements for primary packaging materials in the pharmaceutical sector.

FAQ - Frequently Asked Questions

In case you missed something

Are your products suitable for sterile production?

Radiation sterilization is possible on customer request.

Can single-use containments also be used for liquid media?

Yes. If you are interested, please contact us directly via e-mail at anfrage@lugaia.ch.

What documentation is included in the delivery?

Batch-related manufacturer certificate, declaration of conformity, special certificates on request Isolator: Additional technical documentation and operating instructions.

What industry requirements do the products meet?

Our technologies have the necessary certifications for the pharmaceutical, biotechnology, and life science’s industries. All components are manufactured in an ISO8 / 7/5 clean room and remain in this environment until final packaging and delivery.

What is the main application of Lugaia products?

Production of active ingredients in powder form (API’s, HPAPI’s).